www.stairsupplies.com STAIRSUPPLIES Beautiful stair creations 1 866 226 6536 For 1/2" balusters use a 5/8" wood bit. Cut the balusters 1/2-inch longer than the length of the baluster as above. Drill a 1/2" hole into the tread, knee wall, or landing tread. Make sure you drill at least 1 to 1.5 inch in the handrail. Balusters are vital to the safety of your staircase--especially if you have small children or pets. (If you don’t want to use shoes to hide leftover gaps with square balusters, you can use a mortising bit and punch out a square hole instead.) Subsequently, use a drill machinery with torque control and bits for wood, and make the drills. We do have a spacing guide located here. Now that you have the number of balusters, you can figure the exact baluster spacing. Repeat for the other end. Refer to the Key above and drill a … Once you have your balusters marked you are going to drill your holes, face the ½” drill bit away from the short end then drill your holes at a 5 degree angle, you are only going to drill half way into the baluster do not drill all the way through the baluster. My stair hand rail has a metal bracket under it. Finally, round up the result (12.45) to the next highest whole number (here, 13) to find the number of balusters you will need between the posts. Do you drill your round hole, epoxy, insert baluster and leave the round hole? 25 = 17.05 III. Iron balusters will not cover up old mounting holes • Iron balusters can be installed - As replacements for wood balusters - Into new construction - Into remodeled stairs • Aluminum shoes are not structural. Use at least 1 hole saw size and 1/4″ pilot drill size to allow for baluster pipe plumb variance. This type of system is built in four parts designed to fit together. If you are not using shoes, make sure your holes are drilled as tight as you can for round balusters. Tip: Swimming the drill in a circle while drilling will simplify removing the marble rail plug. To install new iron balusters in existing holes, holes may need to be modified. You only need to go down about 0.5 inches (1.3 cm). Also, drill a 1 1/2" deep hole into the underside of the handrail. Ask your home improvement center representative for advice on what drill bit to select. Then, drill lag screws or carriage bolts into the pilot holes. This applies if you don’t already have holes from your wooden balusters. Note: There is an alternate way to install round top balusters.When drilling the holes in the bottom of the rail, the holes should be 1-1/2-inches deep. This ¼” thick board will be placed at the top of the rail panel with balusters attached to this board. Interior balusters are the spindles that support the handrail. Using square balusters, punch out a square hole for best results. diameter round or square aluminum deck railing baluster to top and bottom level or stair deck rails turned balusters. The next step is to make a pilot holes at both ends, as to fasten the balusters to posts. Use carbide hole saw/drill bit combination with center pilot drill bit. 2. Our LI-40144/40244/41144 balusters require a 11/16" diameter hole since they do not have a top round pin. Specifically on the bottom side of the handrail? The product did work for the function I purchased it for, drilling the angled 20 mm holes in cedar stair rails to accept 3/4" aluminium round balusters. Using a Kreg Jig, drill pocket holes on the end of each base rails and handrails. I prefer to use a pair of rail bolts as shown below. Drill 1 ⁄ 2 in (1.3 There are several methods to attach the newel to the floor. Use this guide to help you calculate how many balusters to buy, and how far apart to space them. Pull the drill out. If there are multiple holes, use only enough putty to fill one at a time. When I had my own personal stairs remodeled I took some video of every step including drilling holes. Next, use a drill to drill pilot holes through the overhang of the posts into the deck joists. Any help would be appreciated thanks. Connectors give balusters a snug and secure fit and are completely hidden by the balusters for a smooth, professional look for your deck railing. Make sure you drill at least 1 to 1.5 inch in the handrail. Once proper spacing (refer to your local build-ing code) has been established, mark your rail and cap with a pencil where you will drill your holes according to the diameter of your baluster. You then drill a … Once installed layout the balusters on the floor and use a level to plumb up to the handrail town and mark the association at the town bottom of the handrail. Do the same for the top rail, which will hold the tops of the balusters; the holes in … balusters against the rail to make sure your pattern and spacing are correct. Then the handrail will be placed over this ¼” board and nailed from the bottom. I drill a 1 inch hole in the side of the posts about 1 3/4 up from the bottom. 16 Fillet Shoerail Shoerail Fillet Balusters To figure out the number of glass balusters you’ll be using in a section, as well as the best spacing needed; watch through the Baluster Count and Spacing video and apply your distances. Hello there, just asking for some help on installing iron balusters. If you are not using shoes, make sure your holes are drilled as tight as you can for round balusters. Look for and wipe glue squeeze out you may find. Do I or Can I drill holes into the wrought iron balusters to screw them onto the hand rail metal bracket? This content is imported from YouTube. What techniques do you guys use when using iron balusters to finish off the holes? (See Photo 4b) Pre-assemble railing sections. In this example, 17.05 rounds up to 18. Sorry for the basic question, I'm pretty green when it comes to iron balusters. Use glue on both ends of the new baluster -- and in the holes … Drill the hole slightly deeper than the length of the balusters to allow them to slide in and drop easily into place -- but avoid drilling through the handrail. Step 2 Use your tape measure to locate and mark the center of the rails. Enjoy! The device does not hold its settings very well, so you have to constantly keep an eye on the "set" angle. The wooden spindles are screws on the bracket from the top. Does the flat end or the round end go on top? In this case the answer is 13 so there is no need to round up, but if you reach an answer such as 14.67, round up to the nearest whole number--in this case 15. Drawing 8: DRILL PILOT HOLES WITH 12” LONG DRILL BIT C. Use a drill or impact driver with a 12” long Note: Our LI-40840 balusters include hardware for mounting to the handrail, therefore, holes are not needed in the handrail for these balusters. Multiply the number of balusters (13) … Drill 1 inch to 1.5 inch deep up into the handrail. 1 inch plugs fill the hole. Pocket holes are what you use to connect 2 pieces of wood at an angle. Using a ½" paddle or spade bit one can drill upward 1" deep into the handrail. Designed to connect any 3/4 in. Round the figure up to get the number of required balusters. replacing old balusters, you need to ensure you have holes at the appropriate sizes and depths. They are designed to cover the square baluster going into a round hole • … Drill holes 1/4" larger than the pipe in balusters. Using square balusters, punch out a square hole for best results. If you will be using lag screws, use two 1 ⁄ 2 in (1.3 cm)-diameter galvanized screws with washers, These are rust proof. Round Baluster Connectors\\\\nDeckorators Classic Round Baluster Connectors allow the installation of round balusters to the rail without drilling. (See Photo 5) Insert balusters in holes, twisting slightly to seat the adhesive. For the bottom holes on the tread, it is best that these are only 1/4 to 1/2 inch deep. Attach bracket to the post with two 2" long screws at one end. Drill holes for baluster pipe locations in bottom rail sections. The balusters are 1.5 by 1.5 and one end is flat and the other end has a round protuberance to set into a predrilled hole. Tools Required. Using a 5/8 – inch bit, drill in the center of existing holes to a maximum depth of 11/16 th inches down from floor surface and a minimum depth of 1 and ½ inches up into the rail: The baluster should be cut from the bottom. Step 7 Cut the handrail fillets to fit in between the tops of each baluster. the bracket as a guide, and pre-drill using a 1/4" drill bit through the post sleeve only. Drill … Plug the screw holes with matching wood plugs and cut off the ends. If the round end then I am sure I need to space and drill the holes for them to go into and attach with glue.. but do I … Round the value you obtained up to the nearest whole number. Next, push the top of the baluster up into the hole in the bottom of the rail. This jig attaches to your drill press and makes it easy to drill multiple holes at any angle from 0 to 45 degrees. Drill; Paddle Bit; Sharpie Marker; Step 1 – Mark your Holes. Balusters with square bottoms and round tenons may not be square to each other or centered correctly–rotate them to make them square or center them. Holes need to be 1" deep to accommodate pipe. 89.50 / 5. For the bottom rail, use a paddle bit to enlarge the pilot holes to the size of the baluster pins; ours were ¾ inch wide and 1 inch deep. However it was a fight the whole way. For the bottom holes on the tread, it is best that these are only 1/4 to 1/2 inch deep. The Kreg Jig should be set for 2 1/2″ pocket holes. Place bottom rail on flat surface and apply adhesive around each hole drilled above. Once the holes have been drilled into the Treads/Shoe Plate and Handrail, the next step is to remove the handrail and install the iron balusters into the Treads/Shoe Plate. Shop our selection of Iron and Wood Balusters to find the perfect fit for your home. Drill an appropriate size hole for your balusters top and bottom. Round top balusters are simply drilled into the bottom of the rail. Balusters are typically spaced 4 inches apart on center. Step 4 – Drill the Holes Obtain a special baluster drill bit that will create a hole and a secondary thread for the bolts you use to secure the balusters to the staircase. First, blow the dust out of all of the holes, this is easily done with an air nozzle attached to a compressor but your lungs will work if … Saving you valuable time on your deck rail project. Using a 5/8" paddle bit drill a … This is the number ... to drill the holes at a shallow angle or horizontally (See Drawing 8). Use the spade bit to drill holes in the handrail (Image 2) and the bottom seal plate to set new balusters. Step 6 Pre-drill and attach baluster into the plow under the handrail with appropriate finishing nails. If there are no holes in your stair treads to fit your balusters, than create them. In this image you can see the correct way that you should hold the drill machine. 2. Start drilling again with the drill angled straight down into the pilot holes you've created, and then tilt it to the angle you need as you go in the hole. Simply put, measure and mark your drill points. Step 8 Affix balusters and fillets using construction adhesive and finishing nails. Does it differ from paint grade to stain grade? (Photo 1a). Scoop a dab of wood putty onto the putty knife -- approximately the amount needed to fill the hole. 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